Big Size Air Cooled Belt Vulcanizer

lighter, fast and easy to program.

- Very light.

- No need to carry additional control unit.

- Ultra-fast air cooling. 13 min.s to joint a belt

- Integrated pressure system. 4 air bags

Description

Aluminium made press. Available for several belt widths: from 2400mm up to 3000mm (superior dimensions under request). Incorporates pneumatic pressure system, heating system, air cooling system and clamping bar. The press is divided into 2 parts (top and bottom). Each one incorporates extruded aluminium platens that include the silicone heating elements, pressure bag and temperature probes. Length of platen: 160mm. Completely automatic process programmed from the built-in controllers (pressure, heating, dwell time and cooling).

Controllers

Built in the frame of the press and easy to program. Automatic control of the whole process of joint, once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. Automatic end-of-cycle buzzer.

Pressure System

The pressure is supplied equally by means of pressure bags. Maximum pressure: 2 bar. All the models include compressor, pressure switch.

Heating system

Fast heating of both platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C.

Cooling system

Cooling system with air cooling through fans. fans favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. Cooling system activates automatically after dwell time.

Clamping system

Fixing the belt by means of automatic clamping bars. Two intermediate plates of galvanized steel (1,5 mm thickness) are also supplied for the protection of the heating plates. These plates also dissipate the heat and avoid marks on the splice area.

Bolts

Easily adjustable to different belt thicknesses. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the press).

Air-cooled conveyor belt splicing machine has become popular in recent years due to its advantages over other types of splicing machines. Some of the key advantages of air-cooled conveyor belt splicing machines are highlighted below:

1. High Efficiency: Air-cooled conveyor belt splicing machines are designed to maximize efficiency. The air-cooling system ensures that the machine can be used continuously without any risk of overheating. This allows for faster and more efficient splicing of conveyor belts.

2. Easy to use: air-cooled conveyor belt splicing machines are user-friendly. They are designed to be easily operated by anyone with basic training. The machine has simple controls that enable operators to quickly and easily configure the machine for different jobs.

3. High-quality results: air-cooled conveyor belt splicing machines produce high-quality splices. The air-cooling system helps to prevent shrinkage and distortion of the conveyor belt, which can lead to poor-quality splices. This means that the splices produced using a air-cooled conveyor belt splicing machine are strong and durable.

4. Environmentally friendly: air-cooled conveyor belt splicing machines are environmentally friendly. They require less energy to operate than other types of splicing machines, which means they produce fewer emissions and have a lower carbon footprint.

5. Cost-effective: air-cooled conveyor belt splicing machines are cost-effective. The machines are affordable to purchase and maintain. They rarely require expensive repairs, which means that operators can save money in the long run.

In summary, air-cooled conveyor belt splicing machines have many advantages over other types of splicing machines. They are efficient, easy to use, produce high-quality results, are environmentally friendly, and cost-effective. These machines are an excellent investment for any company that needs to splice conveyor belts on a regular basis.

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